Copper Granulator Accessories and Processes
Applicable Materials for Copper Granulators:
The Xrido environmentally friendly copper granulator (waste wire and cable processing equipment) is mainly used to process waste communication wires, automotive wires, computer wires, telephone wires, household appliance wires, and other oil-free wires. Because the separated copper particles resemble rice grains, it is also called a copper granulator. It is currently the best equipment for recycling waste cables and wires.
I. Main Uses, Principles, and Applicable Scope of the Copper Granulator
1. Main Uses
This unit is designed for various types of waste wires and cables, including household appliance wires, communication wires, and computer wires, which are unsuitable for wire stripping machines. Wires of different sizes can be crushed simultaneously without sorting, achieving dry separation and recycling of various waste wire metals and plastics. It features high production capacity, low power consumption, high sorting rate, single feeding with multiple machines working together (crushing, conveying, dust collection, and dry separation), fully automatic intelligent control, requiring only one person for feeding, and advanced dust collection devices. This improves the quality of recycled copper, allows for the recycling of plastics, and solves environmental pollution problems.
2. Working Principle
Two substances of different densities are deflected by the vibration of a screen surface at a certain angle under the action of wind. The denser copper wire adheres to the screen surface and flows towards the copper outlet, while the less dense plastic floats on top of the copper wire and flows towards the plastic outlet, thus achieving copper-plastic separation. The separation efficiency is directly proportional to the diameter of the single copper wire; the thicker the copper wire, the cleaner the separation from the plastic, and the higher the output per unit time. Conversely, the thinner the copper wire, the worse the separation effect.
3. Applicable Scope
Suitable for various types of wires and cables, household appliance wires, communication lines, computer cables, and other waste wires that are unsuitable for wire stripping machines.
II. Working Conditions
Voltage 380V±10%, power frequency 50Hz.
III. Main Equipment Composition
The copper granulator mainly consists of five parts: crusher, conveyor, dust collector, fan, and sorter.
IV. Main Specifications and Technical Parameters of the Unit
1. 600-type Crusher Power: 30KW
2. Dust Collector Fan Power: 3 + 1.5KW
3. Output: 400-500Kg/H
4. Processing Range: Φ0.2-Φ20mm
5. Motor Voltage: 380V/220V
6. Recovery Rate: Over 97%
V. Equipment Details and Power
1. Feeding Conveyor: 1.1kw
2. Copper Granulator Main Unit: 30kw
3. Crusher Discharge Machine: 0.37kw
4. Airflow Separator: 3kw + 2.2kw
5. Dust Collector 3kW + 1.5kW
6. Copper end vibrating screen 0.37kW
7. Plastic end vibrating screen 0.37kW
8. Magnetic separator conveyor 0.55kW
Note: This production line occupies an area of 15 square meters; total power: 40.25kW; total weight: 3000kg.
VI. Other
1. Provide one set each of the following: equipment instruction manual, tooling diagram, equipment appearance drawing, process diagram, electrical schematic diagram, external wiring diagram, and a list of installation materials specifications and quantities, as well as a list of vulnerable parts.
2. Equipment noise: ≤75db
3. Equipment protection: All transmission and rotating parts are equipped with safety protection devices.
4. The entire machine should be free from oil leakage, air leakage, and electrical leakage.
5. This unit does not use DC motor drive. The selection and power of each drive motor should be appropriate. During long-term (more than 12 hours) continuous operation, the motor heat generation should be within the permissible range (the casing should not be hot to the touch, i.e., the casing temperature should be below 70℃).
6. All limit protection devices are complete and effective.
7. One set each of vulnerable parts and tools is included.
Xrido Dry Copper Granulator Product Features:
1. Compact structure, beautiful appearance, reasonable layout, and convenient installation.
2. The waste wire and cable recycling processing equipment adopts PLC control, ensuring uniform feeding, intelligent operation, and automatic alarm function, making operation simpler, more convenient, time-saving, and labor-saving, and ensuring stable operation of the equipment.
3. The shredder uses a high-hardness main shaft, making the crusher more impactful when carrying materials. Its working principle adopts a tearing type, consisting of miniature cutter heads and cylindrical cutter bars, greatly reducing the input of vulnerable parts (cutting tools).
4. The crusher, sorting equipment, and dust collection equipment are combined in a platform configuration, facilitating movement and transportation and increasing equipment flexibility.
5. The crusher rotor uses an alternating cutter shaft, resulting in higher production efficiency, lower noise, and more stable operation.
6. The waste wire and cable recycling equipment combines airflow sorting with high-voltage electrostatic equipment, achieving a sorting rate of over 99%.
7. The return material system performs secondary crushing of semi-finished products, ensuring complete separation of metals and non-metals.
8. The bag filter dust collection equipment effectively controls dust overflow, achieving a dust removal efficiency of up to 99%. It fully complies with environmental protection requirements and produces no secondary pollution.
9. Wear parts such as blades and screens are made of a special wear-resistant, high-toughness alloy material, improving service life and reducing production costs.
Copper Granulator Process Flow:
Xrido Copper Granulator (Waste Wire and Cable Processing Equipment): The shredder breaks the material into pieces approximately 3cm in length. A secondary shredder then performs shearing crushing, followed by high-precision airflow separation to obtain plastic and copper. Any remaining plastic is further separated by an electrostatic separator to ensure high copper reuse rates. This equipment features a novel and unique structure, high production capacity, and low power consumption. It boasts a high separation rate, with multiple machines working in tandem with a single feed. The entire line is PLC-controlled. This improves the quality of recycled copper and allows for the reuse of plastic, while simultaneously avoiding environmental pollution.
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